Case Study: GW-1700LP High-Speed Litho Laminator Installation in New Zealand

Overview

FENGCHI is proud to announce the successful installation of the GW-1700LP High-Speed Litho Laminating Machine at a leading packaging and printing facility in New Zealand.
This project has recently been featured in ProPack.pro, one of the most authoritative packaging industry magazines in Australia and New Zealand, highlighting the growing recognition of FENGCHI’s technology in mature markets.

The installation represents a strategic upgrade for the customer, focused on higher productivity, automation, and consistent lamination quality for litho-laminated packaging applications.

Customer Background

The customer is a well-established packaging manufacturer in New Zealand, serving markets including:

• Litho-laminated corrugated packaging
• Retail-ready packaging
• POS displays
• High-quality printed cartons

With increasing order volumes and rising labor costs, the customer required a laminating solution that could:

• Sustain high-speed production
• Reduce dependency on manual operation
• Ensure stable output quality for premium packaging jobs

Project Requirements and Challenges

Before selecting the GW-1700LP, the customer faced several operational challenges:

• Limited output capacity from existing lamination equipment
• Longer job changeover times
• Increasing demand for E flute and multi-flute laminating applications
• Need for higher automation to support long production runs

The goal was to invest in a future-proof laminating solution that could support business growth while maintaining consistent quality.

Solution: FENGCHI GW-1700LP High-Speed Litho Laminator

After technical evaluation and on-site discussions, the customer selected the GW-1700LP, FENGCHI’s flagship high-speed litho laminating machine for large-format applications.

Key Technical Specifications

• Max. Speed: up to 16,000 sheets/hour
• Max. Sheet Size: 1700 mm
• Top Sheet Range: 120 – 700 gsm
• Flute Compatibility:

1. Single face
2. E flute up to 10 mm

• Lamination Options:

1. Single-sided
2. Double-sided
3. Partial lamination

• Job Changeover Time: approx. 3 minutes
• Control System: Full servo drive with high-precision alignment

Installation & Commissioning

The installation was completed smoothly with full cooperation between the local technical team and FENGCHI engineers.

Key highlights of the installation process:

• Rapid machine setup and calibration
• On-site operator training
• Trial production runs completed successfully
• Immediate transition into commercial production

The machine was commissioned on schedule and quickly integrated into the customer’s existing production workflow.

Production Results & Customer Benefits

Following installation, the customer reported measurable improvements:

1. Significant Productivity Increase

• Higher output per shift
• Stable high-speed operation during long production runs

2. Reduced Labor Dependency

• Automated feeding, alignment, and laminating processes
• Fewer operators required per shift

3. Improved Lamination Quality

• Excellent sheet alignment accuracy
• Consistent bonding quality across large formats
• Reduced waste and rework

4. Faster Job Changeover

• Ideal for mixed-order production
• Improved overall production flexibility

Industry Recognition

This installation has been officially featured in ProPack.pro, confirming the GW-1700LP’s performance and reliability in a highly competitive and quality-driven market.

Being recognized by a leading industry publication further reinforces FENGCHI’s position as a trusted supplier of high-speed litho laminating solutions in Oceania and other international markets.

Why GW-1700LP Is Ideal for Packaging Manufacturers

The GW-1700LP is designed specifically for converters seeking:

• High ROI through labor and efficiency savings
• Scalable production capacity
• Consistent quality for premium packaging
• Proven performance in international markets

It is particularly suitable for manufacturers producing:

• Litho-laminated corrugated boxes
• Retail and display packaging
• High-end printed packaging

Conclusion

The successful installation of the GW-1700LP High-Speed Litho Laminating Machine in New Zealand demonstrates FENGCHI’s capability to support advanced packaging manufacturers worldwide.

From technical performance to real-world production results, this project highlights how the GW-1700LP delivers speed, precision, and long-term value for growing packaging businesses.

Learn More

If you are looking to upgrade your litho laminating capacity or explore automated solutions for corrugated packaging, contact FENGCHI to learn how the GW-1700LP can support your production goals.

Contact us today to discuss your application.